How are we different?
Benefits of SilverJack
Benefits of SilverJack
SilverJack built-in optimization capabilities allow for the freedom to quickly respond to changing flow dynamics without expensive and labour-intensive manual processes. The result is an intelligent artificial lift system that maintains peak efficiency while increasing production and decreasing downtime.
Enhanced Hydraulic Solution
Technology
Precision control with hydraulics
- sensor bar for position monitoring
- purpose built, integrated optimization controller
24/7 monitoring from anywhere
Web Enabled
SilverJack IS supported by Zedi Access
- Remote surveillance and control
- Long term data trending for alarming and troubleshooting
- Smartphone App for mobile user convenience
Best in class
Optimization
Purpose built optimization controller, Zedi Access web host, hydraulically driven pumping unit all combine to provide best in class optimization capabilities
- User Initiated Optimization
- Autonomous Optimization
- Focus on issue resolution not only issue identification
WHAT IS SILVERJACK BUILT FOR
Application
Quick detection and unique resolution to pumping problems. SilverJack is fully capable with gas driven systems offering full optimization
Long stroke application (240")
High Production Rod Pumping
- Transition from ESP's or gas lift to rod pumping
- Deviated wells
- Better performance with higher GOR
- Maximize system life: wear distribution on rod string and tubing
Issue Identification & Resolution
Challenging Rod Pumping Applications
- Unparalleled visibility into pump status and performance with Zedi Access
- Leverage flexibility of hydraulics to change any portion of pump stroke profile
auto adjust with Declining Wells
High Decline Rates
- Remotely change stroke rate/length
- Eliminate counterweight changes
- Eliminate gear box loading issues
Land owner challenged installations
Space Constrained
- Multi-well pads with tight well spacing
- Operation under irrigation pivots
- Safety advantages in more populated areas
Two pumping models
Our Products
We offer two models of the SilverJack Lift Systems – SJ150 & SJ300. Find out which one will work best for your application.
Pump model
SJ150
10 to ~40 m3/day
(<250 bbl/day)
- 27,000 LB max peak polish rod load
- 150" max stroke lengths
- Direct well head mount
- AC & natural gas/propane powerpacks with various configurations
- Single Equipment Enclosure
- Tandem (Walk-in)
- Quad (Walk-in)
PUMP MODEL
SJ300
40 to ~160 m3/day
(<1000 bbl/day)
- 40,000 LBS max peak polish rod load
- 300" max stroke length
- Base structure required for lift system
- AC & gas powerpacks. Single enclosure
- N2 Lift Assist
SJ150 Vs SJ300
Key Differences
- Not economical to just increase HP
- Need solution to use motor HP more efficiently and utilize energy from dropping rod string
- Pump jacks: Assisted Lift = counter weights
- Hydraulics: Assisted Lift = nitrogen compression
- SJ150 Lift System is completely different design
Up Stroke
Down Stroke
THE POWER OF SILVERJACK & ZeDi ACCESS
Optimization
1
MEASURE
1
ANALYZE
1
OPTIMIZE
1
TEST
Reduce Time to Complete Optimization Cycle
LIVE OPERATIONAL DATA • ALARMING
• REMOTE SURVELLIANCE • CONTROL CAPABILITIES
Scroll down for examples of scenarios with resolutions
SCenario #1:
Standing Valve
Stuck Open
MEASURE
- Downloading polish rod loads every 15 minutes
ANALYZE
- Alarm set on MPRL trend: High MPRL alarm sent
- Alarm triggers user to investigate (manage by exception)
- User connects to Zedi Access to investigate and determine problem
30 - 40 min
Problem Resolution/Confirmation
OPTIMIZE
- User remotely increases down stoke speed via Zedi Access (or Zedi Go)
- Increases fluid velocity passing open valve to flush debris
TEST
- Monitor data trends on Zedi Access to determine if problem is resolved or further action required.
SCENaRIO #2
Gas Lock
MEASURE
- Downloading polish rod loads every 15 minutes
ANALYZE
- Alarm set on pumpfill drop
- Alarm triggers user to investigate (manage by exception)
- User connects to Zedi Access to investigate and determine problem
Gas Lock Intervention
Supported by Autonomous Optimization
OPTIMIZE
- User remotely increases down stoke speed via Zedi Access (or Zedi Go)
- If faster down stroke not successful, lower bottom position to put well on tap. History shows 50-70% success rate.
TEST
- Monitor data trends on Zedi Access to determine if problem is resolved or further action required.
SCENARIO #3
Hole In Tubing
MEASURE
- Downloading polish rod loads every 15 minutes
ANALYZE
- Alarm set on PPRL trend – Low PPRL alarm created
- Alarm triggers user to investigate (manage by exception)
- User connects to Zedi Access to investigate and determine problem
OPTIMIZE
- Mechanical issue that cannot be resolved with Optimization
- Value is in early notification and problem identification
Minimized troubleshooting time & cost
Identified problem remotely in 1hr
with no field testing.
TEST
- Reported Problem: Initial report was dropping production. No obvious problem. No visible change in PPRL.
- Troubleshooting Steps:
- Remotely reduced stroke rate, 5 SPM to 1 SPM,
- Demand polled pump cards,
- Overlaid pump cards to compare.
- Conclusion: At 1 SPM, PPRL slowly dropping (fluid escaping through hole exceeded amount being lifted). Column of fluid dropping. No surface production.
product Division of TCB Manufacturing
Proven Designs. Proven Reliability.
Learn About TCB Manufacturing
Send Us a Message!
Want to learn more about SilverJack Lift Systems? Send us a message!
Contact Information
1 Silversage Road, Brooks, AB
Mailing Address: Box 549, Brooks, AB
T1R 1B5
1-877-361-4363
Jason Jacobson
jason.jacobson@silverjack.ca
Ryan Mobbs
ryan.mobbs@silverjack.ca
Kelly Castle
kelly.castle@silverjack.ca
Division of
TCB Manufacturing
TCB Manufacturing
