HYDRAULIC ROD PUMPING WELL HEAD EQUIPMENT VARIABLE POWER PACKS HYDRAULIC CYLINDERS A NEW WAY
TO PUMP
OPTIMIZATION CONTROLLER LEARN MORE
STAY
CONNECTED
REMOTE COMMUNICATIONS

How are we different?
Benefits of SilverJack



SilverJack built-in optimization capabilities allow for the freedom to quickly respond to changing flow dynamics without expensive and labour-intensive manual processes. The result is an intelligent artificial lift system that maintains peak efficiency while increasing production and decreasing downtime.

Enhanced Hydraulic Solution
Technology

Precision control with hydraulics
  • sensor bar for position monitoring
  • purpose built, integrated optimization controller

24/7 monitoring from anywhere
Web Enabled

SilverJack IS supported by Zedi Access
  • Remote surveillance and control
  • Long term data trending for alarming and troubleshooting
  • Smartphone App for mobile user convenience

Best in class
Optimization

Purpose built optimization controller, Zedi Access web host, hydraulically driven pumping unit all combine to provide best in class optimization capabilities
  • User Initiated Optimization
  • Autonomous Optimization
  • Focus on issue resolution not only issue identification

product Division of TCB Manufacturing
Proven Designs. Proven Reliability.


Learn About TCB Manufacturing

WHAT IS SILVERJACK BUILT FOR
Application

Quick detection and unique resolution to pumping problems. SilverJack is fully capable with gas driven systems offering full optimization

Long stroke application (240")
High Production Rod Pumping

  • Transition from ESP's or gas lift to rod pumping
  • Deviated wells
  • Better performance with higher GOR
  • Maximize system life: wear distribution on rod string and tubing

Issue Identification & Resolution
Challenging Rod Pumping Applications

  • Unparalleled visibility into pump status and performance with Zedi Access
  • Leverage flexibility of hydraulics to change any portion of pump stroke profile

auto adjust with Declining Wells
High Decline Rates

  • Remotely change stroke rate/length
  • Eliminate counterweight changes
  • Eliminate gear box loading issues

Land owner challenged installations
Space Constrained

  • Multi-well pads with tight well spacing
  • Operation under irrigation pivots
  • Safety advantages in more populated areas

Two pumping models
Our Products

We offer two models of the SilverJack Lift Systems  – SJ6000 & SJ8000. Find out which one will work best for your application.

Pump model
SJ6000

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10 to ~40 m3/day
(<250 bbl/day)

 

  • 27,000 LB max peak polish rod load
  • 120" max stroke lengths
  • Direct well head mount
  • AC & natural gas/propane powerpacks with various configurations
    • Single Equipment Enclosure
    • Tandem (Walk-in)
    • Quad (Walk-in)

  • SJ6000
  • SJ6000
  • Cylinders
  • Single Powerpack
  • Tandem Powerpack
  • Quad Powerpack
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PUMP MODEL
SJ8000

40 to ~160 m3/day
(<1000 bbl/day)

 

  • 40,000 LBS max peak polish rod load
  • 240" max stroke length
  • Base structure required for lift system
  • AC & gas powerpacks. Single enclosure
  • N2 Lift Assist

  • SJ8000
  • SJ8000
  • Cylinders
  • Powerpack-single

SJ6000 Vs SJ8000
Key Differences

  • Not economical to just increase HP
  • Need solution to use motor HP more efficiently and utilize energy from dropping rod string
  • Pump jacks: Assisted Lift = counter weights
  • Hydraulics: Assisted Lift = nitrogen compression
    • SJ8000 Lift System is completely different design


Up Stroke


Down Stroke


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THE POWER OF SILVERJACK & ZeDi ACCESS
Optimization

1

MEASURE

1

ANALYZE

1

OPTIMIZE

1

TEST


Reduce Time to Complete Optimization Cycle

LIVE OPERATIONAL DATA • ALARMING
• REMOTE SURVELLIANCE • CONTROL CAPABILITIES

Scroll down for examples of scenarios with resolutions

SCenario #1:
Standing Valve
Stuck Open

MEASURE
  • Downloading polish rod loads every 15 minutes
ANALYZE
  • Alarm set on MPRL trend: High MPRL alarm sent
  • Alarm triggers user to investigate (manage by exception)
  • User connects to Zedi Access to investigate and determine problem
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30 - 40 min

Problem Resolution/Confirmation

OPTIMIZE
  • User remotely increases down stoke speed via Zedi Access (or Zedi Go)
  • Increases fluid velocity passing open valve to flush debris
TEST
  • Monitor data trends on Zedi Access to determine if problem is resolved or further action required.

SCENaRIO #2
Gas Lock

MEASURE
  • Downloading polish rod loads every 15 minutes
ANALYZE
  • Alarm set on pumpfill drop
  • Alarm triggers user to investigate (manage by exception)
  • User connects to Zedi Access to investigate and determine problem

 

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Gas Lock Intervention

Supported by Autonomous Optimization

OPTIMIZE
  • User remotely increases down stoke speed via Zedi Access (or Zedi Go)
  • If faster down stroke not successful, lower bottom position to put well on tap. History shows 50-70% success rate.
TEST
  • Monitor data trends on Zedi Access to determine if problem is resolved or further action required.

 

SCENARIO #3
Hole In Tubing

MEASURE
  • Downloading polish rod loads every 15 minutes
ANALYZE
  • Alarm set on PPRL trend – Low PPRL alarm created
  • Alarm triggers user to investigate (manage by exception)
  • User connects to Zedi Access to investigate and determine problem
OPTIMIZE
  • Mechanical issue that cannot be resolved with Optimization
  • Value is in early notification and problem identification
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Minimized troubleshooting time & cost

Identified problem remotely in 1hr
with no field testing.

TEST
  • Reported Problem: Initial report was dropping production. No obvious problem. No visible change in PPRL.

  • Troubleshooting Steps:
    1. Remotely reduced stroke rate, 5 SPM to 1 SPM,
    2. Demand polled pump cards,
    3. Overlaid pump cards to compare.

  • Conclusion: At 1 SPM, PPRL slowly dropping (fluid escaping through hole exceeded amount being lifted). Column of fluid dropping. No surface production.

 

More than problem identification
Problem ResolutionSilverjack lift Systems 

Learn More Call 1-877-361-4363

Send Us a Message!
Want to learn more about SilverJack Lift Systems? Send us a message!

    Contact Information

    1 Silversage Road, Brooks, AB
    Mailing Address:
    Box 549, Brooks, AB
    T1R 1B5

    1-877-361-4363


    Tim Grabill tim.grabill@tcbmanufacturing.com

    Ryan Mobbs ryan.mobbs@tcbmanufacturing.com

    Division of
    TCB Manufacturing

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